VitaReach VITAREACH

Installation

This is a living document. Part 1 covers TroveBlade (TB) assembly. Part 2 covers frame and wall installation. Steps are numbered sequentially across both parts. General techniques you'll use throughout — T-nuts, tightening, choosing a board, Side-Safe setup — live on the separate Techniques page; link back here whenever they're relevant.

Before You Start

Bolts

Several bolts are provided with the system, from left to right:

  1. Button head M5×8mm — additional bolts that can be used to connect a metal pegboard to a TB; use with washers, as pegboards are too thin.
  2. Flat socket head M5×8mm — used with frame/ceiling anchors.
  3. All other socket head bolts are used for TB construction.
Bolts provided with the system, left to right
PART 1

TB Assembly

1.1

Attaching Cantilevers to a Board

1.1.1

Cantilever Side

The cantilevers are ambidextrous. Before attaching, decide which side you want them on when facing the TB — left or right — and attach them accordingly. If your installation has a wall on one or both ends, read Techniques — Side-Safe Setup first — it determines which side you'll choose. It can still be changed later.

1.1.2

Top vs. Bottom Orientation

Both cantilevers are almost identical, but the top has an additional threaded hole for a Corner Bracket Gusset.

Top vs. bottom cantilever — hole comparison
1.1.3

Attaching to a Metal Pegboard

In this example, we use a metal pegboard with sliders on the right. Use the provided 3 M5×8mm buttonhead bolts with washers and sliding nuts per cantilever. Slide the nuts into the profile's slot and finger-tighten the bolts into the nuts. Make sure that the front of the board passes the slider's end.

Both cantilevers attached — view 1
Both cantilevers attached — view 2
Both cantilevers attached — view 3
1.2

Cutting Cantilever Arms to Height

The vertical 2020 profiles connecting your cantilever arms set the TB height. Their length cannot be calculated in advance — it depends on where you mounted your cantilevers on this specific board. That's why we measure here, after attachment, not before.

For a standard installation where all TBs are the same height, collect all 2020 profiles with a threaded end — there should be 2 per TB, one with 4 holes on a side (the bottom cantilever's arm) and one without (the top cantilever's arm). Then:

  1. Using an M6×25mm bolt, attach one profile to the top cantilever through its hole. Make sure the profile's edge is touching the top cantilever. The profile should now be resting over the bottom cantilever.
    Profile attached to top cantilever
    Profile resting over bottom cantilever
  2. Use a Corner Bracket Gusset to mark the cutting line slightly above the contact point with the bottom cantilever — approximately 1mm. (Any right-angle straightedge works here if you'd rather not dig one out yet — the geometry is tricky to get square without one.) After cutting, the profile should fit between both cantilevers.
    Marking the cutting line
    Cutting line marked
  3. Unscrew the M6×25mm bolt and remove the marked profile.
  4. Line up all remaining 2020 profiles, making sure all threaded edges face the same direction. Mark them all to the same cutting length as the just-marked profile.
    Profiles lined up
    All profiles lined up and marked
  5. Double-check that the part being cut does not have a threaded edge. If a threaded end would be cut off, tap an M6×10mm thread into the center hole of one of the remaining edges.
Note — If you're cutting the profiles yourself, cut arm profiles now and continue with the TB assembly. If you'd rather cut all profiles in one trip elsewhere, don't cut yet: measure your wall and mark the framing profiles to length now as well (see 2.2.2), then take the arm and frame profiles together to be cut in a single batch. Once you have your cut arm back, continue with TB assembly and finish Part 1 — the frame profiles can wait until Part 2.
1.3

Connecting the Cantilever Arms

Once the cantilever arms are cut, continue with installation.

1.3.1

Connect Both Arms

Join both arms with 4 M5×18mm bolts and sliding nuts, threaded ends facing opposite directions. Slide 4 T-nuts into the joined arm. Attach both cantilevers to the joined arm using 2 M6×25mm bolts. Tighten 4 M5×18mm bolts.

This is the best time to verify TB's side positioning before adding more brackets.

Tighten 2 M6×25mm bolts.

Connect both arms
Full step-by-step with video

Lay out the arms. Position the board/cantilevers assembly with the top on your left, facing away from you. Set the top arm (no side holes) in front, threaded-center edge to the left; set the bottom arm (4 side holes) closer to you, threaded-center edge to the right, socket heads facing up. Align both edges.

Join the arms. In the top arm, position the sliding T-nuts to line up with the bottom arm's 4 side holes, then set the bottom arm on top of the top arm. Drop 4 M5×18mm bolts through the holes and screw them into the sliding T-nuts. Leave them loose — the arms need to still slide against each other.

Oops, we forgot to film this part. Slide 4 T-nuts into the joined arm for a future Corner Bracket Gussets connection.

4 T-nuts slid into the joined arm for a future Corner Bracket Gusset connection

Attach cantilevers. Rotate the joined arm so the bottom arm is closer to you, then position the assembly against the board/cantilevers: the top arm's threaded hole aligns with the top cantilever's hole on the left, and the bottom arm's threaded hole aligns with the bottom cantilever's hole on the right. Insert M6×25mm bolts into the holes in the bottom and top cantilevers and screw them into the arm. Tighten them.

Check the movement. Move the TB assembly back and forth a few times to confirm it slides freely.

Tighten all 4 M5×18mm bolts.

1.3.2

Square the Cantilevers

Assemble 2 Corner Bracket Gussets using 8 M5×10mm bolts and sliding T-nuts. Finish by tightening all 8 bolts to make sure both cantilevers and the arms assembly are square.

Square the cantilevers — view 1
Square the cantilevers — view 2
Square the cantilevers — view 3
1.3.3

Add Frame Connectors

The top TB cantilever has a threaded hole for an M5×18mm bolt. For security reasons, this connection is reinforced with a sliding T-nut as well.

1.3.3.1

Prepare 2 sliding T-nuts and slide one over the threaded hole.

T-nut slid over the threaded hole — view 1
T-nut slid over the threaded hole — view 2
1.3.3.2

Connect the Corner Bracket Gusset using M5×10mm and M5×18mm bolts. Make sure the back of the Corner Bracket Gusset is aligned with the cantilever's butt. Tighten bolts.

Corner Bracket Gusset attached — view 1
Corner Bracket Gusset attached — view 2
1.3.3.3

Connect the Corner Bracket Gusset to the bottom cantilever using 2 M5×10mm bolts, and make sure the back of the Corner Bracket Gusset is aligned with the cantilever's butt. Tighten bolts.

Corner Bracket Gusset connected to the bottom cantilever — view 1
Corner Bracket Gusset connected to the bottom cantilever — view 2
1.3.4

Finish the TB

Open and close the sliders several times. Make sure they move freely without restriction.

Measure the distance between the lower part of the top cantilever and the bottom of the board. In our case, it's 30.5" — we'll use this to find the Top Frame Location.

Measuring from the top cantilever to the bottom of the board — view 1
Measuring from the top cantilever to the bottom of the board — view 2
1.3.5

Tighten the Board

Rotate the TB and tighten the board bolts in a cross pattern as shown.

Board bolt positions Board bolt tightening sequence 6 bolt positions numbered in cross pattern 1 5 3 4 6 2 1→2→3→4→5→6
1.3.6

Prepare TB for Framing

Disconnect the inner rail of each ball-bearing slider — the part attached to the board — from the rest of the TB. This makes the TB much easier to handle during framing.

Disconnecting the inner slider rail from the board
PART 2

Frame & Wall Installation

A heads-up before you start: if the wall in some of these photos looks like it's been through a few too many rounds, that's on us — it's what happens when you're prototyping dozens of different framings before landing on the one you're about to install. Please be careful; we didn't.

2.1

Top Frame Location

In our case, the top rail (2020 profile) is installed right above 30.5" from the bottom of the board. Where the bottom of the system sits is up to you — the simple kitchen rule is 35.5–37.5" (countertop included) for base cabinets, plus 18" to the bottom of the wall cabinets, which in our case is the bottom of the board. That puts the bottom of the board at 53.5–55.5". Add the 30.5" measured above, and you have your top rail location. Your setup isn't necessarily a kitchen, though, so this is a starting point, not a rule.

Use a level and mark this line across your wall — the top rail sits just above it.

Leave at least 2.5" between that line and your ceiling for the stud anchors.
2.2

Prepare the Frame

2.2.1

Check What You've Received

You should receive 3 identical sets of 2020 profiles — top rail, bottom rail, and ceiling support. If the information you entered into the planner was correct, the number of profiles provided should match or exceed the required distance between the leftmost and rightmost studs. Ideally your studs were already marked before you entered their locations into the planner.

2.2.2

Assemble the Rails

Assemble the top and bottom rails using the provided straight-line connectors — two per joint, on opposite slots. If you already cut these rails together with your cantilever arms in 1.2, they're the right length — just install them. If you didn't, measure your wall now, mark the rails to length, and cut them before continuing.

Note — Ceiling support rails are provided so support brackets can be installed in line with each TB, but depending on your ceiling architecture, they're often not necessary. Even when used, their location doesn't need to be precise — profiles can overlap each other, so cutting usually isn't required.
2.2.3

Prepare the Top Rail

2.2.3.1

Attach Stud Anchors

If you have straight-line connectors, position them on the top and the bottom. Find your studs and mark their locations on the top rail. Attach the top stud anchors at those marks using flat socket head M5×8mm bolts with washers, and finger-tighten them. You can attach the bottom anchors now, or wait and attach them later during TB adjustment — just make sure there's one sliding T-nut per stud in the bottom slot for the future bottom anchor connections. If a mark collides with a straight-line connector, remove the closest mounting screw and use that space as a nut for the stud anchor, top and bottom.

Top and bottom stud anchors attached at marked stud locations

Calculate how many sliding T-nuts you'll need for the top rail in case its edges will be blocked during installation (a wall-to-wall scenario). For the front slot of the top rail, each TB requires 2 sliding T-nuts. Slide all T-nuts in.

Position the top rail right above the marked line. Use #14×3" lag screws to attach only the top anchors to studs. If you attached the bottom anchors, leave them as is for now.

Note — Adjust to make sure the rail is perfectly level and runs straight along the wall. Use shims if necessary to keep it from bowing — parallelism between TBs is critical. Tighten all #14×3" lag screws to lock the top rail in place.
Top rail positioned on the marked line with top anchors lag-screwed to studs — view 1
Top rail positioned on the marked line with top anchors lag-screwed to studs — view 2
2.3

Attach TBs to the Top Rail

2.3.1

Use two M5×10mm bolts to finger-tighten the top cantilever's Corner Bracket Gusset — acting here as a Frame Connector — to 2 sliding T-nuts in the top rail's front slot. Leave it loose enough to slide the TB along the rail for later adjustment.

Corner Bracket Gusset attached to the top rail's front slot — view 1
Corner Bracket Gusset attached to the top rail's front slot — view 2
2.3.2

If this TB is Side-Safe, slide it toward the wall and tighten all bolts.

Side-Safe TB slid toward the wall and tightened
2.3.3

Attach one more TB on the opposite side at its approximate location.

2.4

Add and Position All TBs

2.4.1

Choose the side to start from

In our example, it's the left, since we have a Side-Safe TB there, and it's already set.

2.4.2

Add the rest of the TBs

Check your planner for roughly where each one should be located, then finger-tighten 3 M5×10mm bolts for the top rail and 2 M5×8mm bolts for the bottom rail into sliding T-nuts.

Every stud gets two anchors — the lower one is already in place from Prepare the Top Rail. Wherever a stud now falls between two TBs, add its upper anchor too, with an M5×8mm bolt into a sliding T-nut.

2.4.3

Check for anchor interference

If there is no interference between the TBs and the top anchors, finalize the top rail. Otherwise, see If a TB Meets the Stud, then finalize the top rail.

2.4.4

Add boards

Add boards to the TBs. Make sure they open and close smoothly.

2.4.5

Add Caches

If there are TB Caches in your setup, add a Cache.

2.4.6

Finalize

Finalize each TB.

This page is a work in progress — additional assembly steps will be added here. Part 2 continues — more sections coming soon